Product Design
Whether you have a rough sketch on a piece of paper or a fully developed concept, B-TEK Plastic Solutions can help bring your idea to life. We work Closely with you to transform concepts into functional 3D CAD Models, considering product performance, material selection, and manufacturing requirements from the outset. Our Product design process flows seamlessly into our Design for Manufacture review, ensuring your product is not only fit for purpose but also optimised for efficient, cost-effective production.
Design For Manufacture
Every new project at B-TEK Plastic solutions begins with a Design for Manufacture (DFM) review. By assessing your design before tooling is produced, we identify opportunities to reduce manufacturing costs, improve mouldability, minimise material usage, shorten cycle times, and prevent costly design changes later in the project. A thorough DFM process helps ensure your product is optimised for efficient, reliable, and cost-effective production from day one.
Who This Service Is For
Motorsport Components
Custom, tight-tolerance components cut from hardened tool steels and other conductive materials.
Injection Mold Tooling
Mold inserts and ejector components with the tight, repeatable tolerances plastic parts depend on.
Stamping & Extrusion Dies
Hardened tool steel dies with sharp internal corners that milling can’t reach, cut after heat treatment with zero distortion.
Custom & Prototype Tooling
One-off hardened parts or short-run tools, without the cost of building a custom process around them.
Aerospace & Medical Components
Titanium and superalloy parts too hard or heat-sensitive for conventional cutting tools.
Fine Internal Features
Small gears, slots, and keyways with sharp corners impossible to mill.
B-Tek Plastic Solutions 